Implementation – EMUGE-FRANKEN CZEMUGE-FRANKEN CZ

Realisierung der Technologie

Wie kommt Punch Tap auf Ihre Werkzeugmaschine?

	EMUGE bietet Ihnen die Möglichkeit, einer Probebearbeitung mit Punch Tap in ihren Bauteilen in unserer Versuchswerkstatt. Die Bauteile stellen wir ihrer QS zur Begutachtung zur Verfügung

	Definieren Sie Ihre Maschine (CNC-Zentrum mit synchronisierten Achsen)

	Kontaktieren Sie Ihren Maschinenhersteller ob ein Punch Tap Zyklus für Ihre Maschine verfügbar ist

	Der Maschinenhersteller spielt den Punch Tap Zyklus in ihre Maschine ein und passt ggf. Maschinenparameter an

	Testfertigung auf Ihrer Maschine

Voraussetzungen

Producing the perfect thread begins with drilling a quality hole.

Drilled holes that are symmetrical and in the precise location will inevitably improve the quality of the thread that is generated by a tap or thread mill. Emuge offers a complete line of Carbide High Penetration Rate drills designed especially to produce the roundest, most accurate holes, improving the quality of any subsequent threading process. Whether the goal is to produce the finest threads possible or just create accurate holes quickly and efficiently, Emuge has the drilling solution.

Stainless Steel & Titanium Alloys

Emuge EF-Series of high penetration rate carbide drills are designed to run faster, longer and with greater accuracy then conventional high speed steel or carbide drills. EF-Series drills eliminated the need for pre-spot drills, and peck cycles due to a unique flute and point geometry that creates short, manageable chip formations. Best suited for CNC machine applications. The EF-VA Series is designed specifically for Stainless Steel and Titanium Alloy applications where heat generation is
a major concern. Materials with thermal elastic memory are best suited for this single margin flute design.

Carbide Coolant Fed

Emuge EF-Micro coolant fed carbide drills are part of the EF-Series of high penetration rate drill series. These sub-micro grain carbide drills can replace conventional cobalt style drills and start at 0.75 mm (0.0295”) up to 3.0 mm (0.1181”) diameter and are a coolant through design. EF-Micro drills are high performance drills that are used extensively in the medical, aerospace and precision machining industries. These high precision drills provide longer and repeatable tool life and eliminate the need for peck-drilling while providing precise finished hole location values. Designed for CNC drilling applications with fine filtration units.

Einsatzgebiete

Thread with maximum confidence, depth, versatility and economy. Emuge offers an array of carbide thread milling solutions like the SHUR-THREAD™ full thread profile carbide tread mills, THREADS-ALL™ miniature size thread mills or GIGANT-IC indexable insert thread mills for large diameter threads.

THREAD MILLING TECHNOLOGY ADVANTAGES

• Produce threads with excellent form, finish, and dimensional accuracy
• Easy machining of difficult materials
• Eliminate the possibilities and consequences of tap breakage
• Achieve full-bottom threading and precise thread depth control
• Optimum positional accuracy
• Pitch diameter can be controlled by CNC offset
• One tool for right-hand and left-hand threads
• One tool for through or blind holes
• Produces small controllable chips (no bird nesting of chips)
• Less cutting pressure for thin walled parts

Emuge offers a wide range of solutions tailored to meet your specific needs.

But what really separates Emuge from all other thread mill manufacturers is customer support. Emuge support technicians will make the proper tool selections on request and then supply you with the proper machine codes to run the tooling at maximum efficiency. No other company can do this like Emuge.

Drill / Thread / Chamfer

Emuge‘s original solid carbide „Thriller“ drill, thread & chamfer thread mills combine the operations of 3 tools into one.
Solid carbide BGF Thriller style thread mills can reduce cycle time and manufacturing costs by combining the drilling, threading and chamfering process into one tool. BGF thread mills provide complete process flexibility. The drill point geometry of a BGF Thriller thread mill produces the exact thread hole size. Thread milling allows for in-process thread profile programming adjustments while a combined chamfering feature provides concentric location and full control of chamfer depths. Tool costs can be reduced by combining operations and the cost of part repairs from broken taps is eliminated.

Full Profile Thread Mills / SHUR-THREAD™ – Solid carbide full profile thread mills

Emuge SHUR-THREAD™ GF solid carbide thread mills are manufactured to the most exacting tolerances to provide maximum tool performance and part quality. The full profile thread design is the most stable form of thread milling and can reduce cycle times when compared to single point tooling. Thread milling provides the highest level of threading process security, which is especially important in high value parts where tap breakage is a possible issue. GF thread mills are available in a wide range of options, solid and coolant fed which provides the maximum amount of flexibility when developing an efficient manufacturing process. GF-Z and GF-Vario-Z have an increased number of flutes and higher core diameter for added rigidity and stability in the cut. You are sure to find the right tool for your application with SHUR-THREAD thread mills.

Full Profile Thread Mills / Solid carbide full profile thread mills for pipe threads

Emuge GF solid carbide thread mills are manufactured to the most exacting tolerances to provide maximum tool performance and part quality. The full profile thread design is the most stable form of thread milling and can reduce cycle times when compared to single point tooling.
Thread milling provides the highest level of threading process security, which is especially important in high value parts where tap breakage is a possible issue. GF thread mills are available in a wide range of options, solid and coolant fed which allows for the maximum amount of flexibility when developing an efficient manufacturing process.

Bearbeitungszyklen

Control your production process safely and economically.

With EMUGE thread gages, you can control production process safely and economically. Thread gages allow you to quickly recognize size and form deviations, weakened or unfit threads.

EMUGE Offers GO/NO-GO Thread Gages

• Made of premium high strength gage steel
• For all existing thread systems
• For all existing tolerance ranges, DIN ISO as well as ANSI standards • Gage certifications available on request
• Made in Germany by Emuge

Gage certification is performed by accredited calibration service DECOM UGK GmbH calibration laboratory which is located within EMUGE, in Lauf, Germany.

Werkzeuge

Over 100 Years of Precision Milling and Innovation

Our high precision tools are specifically designed for optimum performance in a wide range of materials and machining applications. Emuge not only produces tools, but we offer milling solutions with on staff milling specialist who can assist with developing innovative programming strategies that maximize the performance of the cutting tools. We work closely with today‘s leading CAM software companies and offer on-staff milling specialist and field technical represenatives to help guide you through the process of optimizing the milling process. Our goal is to provide only the highest quality milling products that meet only the highest performance level expectations.

The EMUGE-FRANKEN Company

Ever since its foundation, FRANKEN, as part of the EMUGE-FRANKEN company, has been developing and manufacturing high precision milling tools-a wide range of solid carbide end mills, along with PCD, CBN and Diamond coated end mills, indexable milling cutters, inserts, and specialized milling cutters- all characterized by precision and innovation. The Franken production facility is located in Rückersdorf, Germany, and is dedicated to the manufacturing of high precision end mills and indexable cutters as well as special design form and profile milling tools. With an extensive variety of tools in a wide range of materials, Emuge-Franken provides only the highest quality cutting tools for discerning customers.

Lehrung

The company‘s division Clamping Technology, with approximately 200 employees, is responsible for the product groups Tool and Workpiece Clamping. In addition to such stock items as tap holders, tapping attachments and quick-change adapters we offer a line of precision clamping tools for workpiece clamping. We are primarily a design and build supplier in this regard, so our devices are designed especially for individual customers’ applications, and are, as a consequence, highly optimized special solutions for specific production processes.

In order to achieve such solutions it is strictly necessary to analyze all workpiece details inclusive of production conditions in terms of machine equipment, precision requirements, details of the production process etc., even in the first planning, or quotation stage, it‘s important to take every single detail into account with a close view to practical, every-day work conditions. From concept to realization, let us take you into the fascinating world of workpiece clamping.

Realisierung der Technologie

Wie kommt Punch Tap auf Ihre Werkzeugmaschine?

Voraussetzungen

Caption Line One

Caption Line One

Caption Line One

Einsatzgebiete

AURA QUANTUM SAX ESTWO

AURA QUANTUM SAX ESTWO

AURA QUANTUM SAX ESTWO

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Products

Gage gage naoa

Werkzeuge

Products

TROCHOIDAL

TROCHOIDAL

TROCHOIDAL

Lehrung

Products

IPSUM LOREM

IPSUM LOREM

IPSUM LOREM